SMT Solder Paste Manufacturers.
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Here you can find knowledge about Board Cleaner, including but not limited to usage methods, installation techniques, troubleshooting and more. Focused on SMT soldering processes. If you can't find what you need, please contact us anytime.
In circuit board soldering, solder paste, solder wire, and solder bar each have their own dedicated roles: solder paste is exclusively used for SMT placement reflow soldering, solder wire is suited for manual touch-up soldering and rework, and solder bar is limited to pre-tinning in wave soldering or tin coating on high-power heat sinks. Selecting the wrong solder material will lead to common high-frequency production line defects such as cold solder joints, bridging, and poor wetting.
Published: 2012-05-18To address high-frequency defects such as cold solder joints, tombstoning, and misalignment when soldering 01005 components on precision small boards in consumer electronics, this solution focuses on stencil aperture optimization, solder paste rheological property matching, and closed-loop control of the Z-axis pressure of the placement machine. By reducing the stencil thickness from 0.1mm to 0.08mm and matching it with the Jiajinyuan J-105F solder paste with a thixotropic index of 2.35, the first-pass soldering yield of 01005 components is increased from 82.6% to 97.3%, while avoiding the risk of pad peeling caused by excessive squeegee pressure.
Published: 2012-01-23The nitrogen reflow process significantly improves solder joint wettability and oxidation suppression in the soldering of thick copper boards and high-frequency boards. Especially for thick copper substrates of 2oz or above, which have large heat capacity and slow heating, when paired with JJY dedicated solder paste, the void rate can be stably controlled within 8%. Meanwhile, it prevents thermal delamination of high-frequency dielectric layers. This process has been batch-verified on multiple production lines for military products and base station RF modules.
Published: 2011-08-22Circuit board soldering covers core processes such as SMT placement, wave soldering, and manual soldering, each of which imposes stringent requirements on solder paste printing accuracy, temperature profile control, flux selection, and PCB board deformation tolerance. Production line tests by Jia Jinyuan show that for 0.3mm pitch QFN devices, a reflow soldering peak temperature deviation exceeding ±2℃ causes cold solder joints, while insufficient wave soldering fixture press-in depth below 0.15mm leads to through-hole solder joint climb height falling below the 0.75mm standard value.
Published: 2011-05-22When performing rework soldering on FPC flexible boards, traditional solder paste requires a peak temperature above 235°C, which easily causes substrate blistering, copper foil peeling, or cover film cracking. In contrast, low-temperature solder paste reduces the reflow peak to 180°C ± 5°C, significantly lowering thermal stress while ensuring wetting, spreading, and solder joint strength. It is a key solder paste selection strategy that balances reliability and yield in precision rework of flexible printed circuits.
Published: 2011-02-15Silver-plated board soldering is a critical step in the SMT process where abnormalities such as pad blackening, poor wetting, and excessively thin IMC layers are prone to occur. Based on actual production line cases from Jia Jinyuan, this article focuses on the dependence of silver-plated board soldering on the quality of PCB silver surface treatment, and provides a detailed explanation of practical key points such as silver layer thickness control, OSP residue impact, reflow profile adaptation, and stencil aperture compensation.
Published: 2011-01-04During the soldering process of immersion silver boards, excessively high flux activity will accelerate the oxidative corrosion of the silver layer, leading to blackened solder joints, poor wetting, and subsequent false judgments in ICT testing. By controlling the acid value of the flux, optimizing the reflow peak temperature and nitrogen purity, and combining with the precise selection of Jiajinyuan JY-806A medium-activity rosin-based flux, silver surface discoloration can be effectively suppressed, and the first-pass soldering yield can be improved.
Published: 2010-10-21The reflow oven temperature profiling board must be calibrated with a standard thermocouple once before each shift starts. If the deviation exceeds ±1.5°C, the line must be shut down immediately for adjustment; otherwise, the actual temperature profile will deviate from the set values, leading to frequent BGA cold solder joints, tombstoning, or solder balls. This is the core control point for Jia Jinyuan's production line achieving zero batch rework for three consecutive years.
Published: 2010-09-15Addressing the local soldering challenges of industrial control board connectors, selective wave soldering achieves high-reliability soldering through precise temperature control and solder wave positioning, while avoiding overheating damage to sensitive components across the entire board. Jiajinyuan equipment stably achieves a 99.7% first-pass yield under conditions of 0.8mm pin pitch and 12mm pad length, with a process window widened by 35% compared to traditional wave soldering, making it particularly suitable for the mixed assembly requirements of multilayer boards + high-density connectors in domestic substitution.
Published: 2010-08-27To address the issues of solder paste collapse and excessive reflow void rate easily caused by the large copper foil and large pad structures of energy storage power boards, this paper is based on 20 years of measured experience on the Jiajinyuan production line, focuses on the matching of key parameters for solder paste selection, emphasizes that solder paste for large pads requires coordinated control of high thixotropic index and medium viscosity, and low-void solder paste must meet the synchronization between the flux volatilization curve and the thermal response of high heat capacity substrates, with the core focus on the wetting and spreading stability of solder paste under thick copper design.
Published: 2010-08-03Our technical team is always ready to provide professional solder material selection advice and SMT process solutions.