18 Years of SMT Soldering Expertise

Soldering Defects? Unstable Yield?
Let JJY Engineers Solve It for You

From solder paste selection to mass-production process debugging, from print clogging to reflow voids, we provide end-to-end actionable technical solutions to raise your yield and lower your cost.

Print Clogging / Insufficient Solder
BGA Reflow Voids
Tombstoning / Bridging / Poor Wetting
Solder Joint Cracking / Failure Analysis
18+
Years in Industry
5000+
Customers Served
2h
Emergency Response
98%
Customer Repurchase

Service SLA Commitment

Fully traceable · Guaranteed delivery

1
First Response
≤ 2h
2
Draft Solution
≤ 24h
3
Sample for New Customers
Free
4
Small-Batch Support
Fast Trial Production

Partner Brands

They all use JJY products and technical services

ECOVACS
TwoWing
Thyssenkrupp
Sanrui
NARI
INT
KONKA
HENDERA
Core Service Capabilities

6 Major SMT Soldering Services

We don't just sell solder paste — we help you stabilize your process, raise your yield and optimize your cost

JJY Solder Paste Free Sample

Precisely match solder models and avoid 80% of process pitfalls at the source

Based on your package type (01005 fine pitch / QFN / BGA / flip chip), board material (FR-4 / aluminum / high-frequency board) and process requirements, and drawing on thousands of industry cases, we help you match the most suitable alloy system and flux activity level, avoiding batch defects caused by improper selection.

Alloy Selection

SAC305 / Low-Silver / High-Temp / Halogen-Free

Parameter Matching

Viscosity / Particle Size / Activity Level Advice

Free Sample

Small-batch testing + technical follow-up

Full-process debugging to keep mass-production yield above 99.5%

For the four key processes — printing parameters, stencil aperture design, reflow zone configuration and placement accuracy — the JJY engineering team intervenes on-site or remotely, providing a quantifiable process window to lock in parameters and stabilize yield.

01
Printing Process Debugging

Full-parameter optimization of squeegee pressure / stencil thickness / warm-up time / print speed

02
Reflow Temperature Profile

Four-stage zone calibration (preheat / soak / reflow / cooling) with furnace temperature test report

03
Nitrogen Protection Setup

Oxygen-content threshold advice + comprehensive calculation of actual cost vs yield improvement

Special Formulas
Custom Formulation

For special substrates, extreme processes and compliance certifications, we provide full-process custom development from alloy formula → flux system → mass-production validation.

  • Low-silver / halogen-free / ultra-high-temperature alloy custom formulation
  • Thixotropic index, viscosity and particle size distribution adjusted on demand
  • ROHS / REACH / UL / IPC compliance verification
Solder Inspection
Incoming Inspection

We test key metrics and verify consistency for your incoming solder material batches, catching deviations early to prevent mass production incidents.

  • Viscosity / Metal Content / Halogen Content Testing
  • Activity Level / Wettability / Spreading Area Testing
  • Batch Variation Testing + Threshold Alert Reports
Troubleshooting
Troubleshooting

For persistent line issues such as clogged apertures, insufficient solder, bridging, tombstoning, voids, poor wetting and solder joint cracking, we structurally pinpoint root causes and deliver actionable CAPA.

  • Defect Morphology Analysis
  • 6M1E Fishbone Diagram
  • Man, Machine, Material, Method, Environment, Measurement
Team Training
Process Training

We provide systematic training for your process engineers, SMT operators and quality staff to raise your team's process expertise.

  • Fundamentals
  • Failure Cases
  • SOP Writing
Service Process

4-Step Standardized Delivery Process

So that every request is handled professionally, promptly and traceably

01

Needs Communication

1-on-1 engineer engagement, clarifying the scenario, problem and acceptance criteria within 30 minutes

02

Solution Development

A quantifiable solution delivered within 24h, including parameter recommendations, validation methods and acceptance criteria

03

Execution Support

Dual modes of remote guidance and on-site support, following through mass-production validation with real-time adjustments

04

Ongoing Follow-Up

Regular follow-up visits once stable, with service reports and continuous process optimization recommendations

Real Cases

How Clients Solved These Problems with JJY Technical Services

All case data is published with client authorization

Solder Paste

Solving 0.4mm Pitch BGA Reflow Voids

A well-known consumer electronics client had a BGA reflow void rate of 8~12% on 0.4mm pitch smartphone mainboards, far exceeding IPC standards and becoming a bottleneck for mass shipment.

Root Cause

Mismatched flux activity + insufficient cooling-zone slope

Optimization Plan

Adjusted flux activity + optimized reflow zones (longer preheat, faster cooling)

Results

BGA void rate stabilized under 2%, yield improved from 92.5% to 99.6%

Solder Paste
Automotive · QFN Poor Wetting

Resolving QFN Package Poor Wetting

An automotive Tier1 client had a solder joint DPPM of up to 800 on QFN products.
By re-matching the activity level and optimizing the stencil aperture design (0.1mm inset), DPPM dropped below 30 and passed automotive-grade certification.

Solder Paste
New Energy · 01005 Print Clogging

Optimizing 01005 Micro-Package Printing

A new-energy BMS client suffered severe print clogging on 01005 packages.
By adjusting the powder particle size distribution and optimizing the stencil electropolishing process, print yield rose from 87% to a stable 99.8%, greatly improving equipment utilization.

Self-Service

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