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Reference Temperature for Various Solder Paste Reflow Soldering

A
Leaded Sn63Pb37 paste has an 183℃ melting point, a reflow peak of 210~225℃, and a time above liquidus of 60~90 seconds; lead-free SAC305 paste has a 217℃ melting point, a reflow peak of 240~250℃, and a time above liquidus of 60~90 seconds; Sn99.3Cu0.7 paste has a 227℃ melting point and a reflow peak of 250~260℃; low-temperature bismuth-based paste has a 138℃ melting point and a reflow peak of 160~180℃. The ramp rate is generally 1~3℃/s, and the preheat zone fully volatilizes the flux. Refer to the solder-paste manufacturer's datasheet for the exact temperatures, adjusted for board thickness and component heat resistance; they must not be copied directly.

The setting of Solder Paste Reflow Soldering temperature is a key step in the SMT process, which directly determines the soldering quality. Especially for different types of solder pastes, their melting points and compositions vary greatly, so it is necessary to select an appropriate temperature curve according to the actual application.

Generally, in the reflow soldering temperature curve of conventional lead-free solder paste, the temperature in the preheating zone is controlled between 120℃ and 150℃, and the heating rate is recommended to be controlled at 1℃ to 3℃ per second, to avoid uneven heating of components or voids in solder joints caused by excessively fast heating.

The temperature in the soaking zone is usually set between 150℃ and 180℃, and the time is maintained for 60 to 120 seconds. The main purpose of this stage is to allow the Flux to fully volatilize, while enabling the solder joints to reach a uniform heating state.

The peak temperature is the highest part of the entire reflow soldering process, generally controlled between 230℃ and 250℃. The specific value needs to be fine-tuned according to the melting point of the solder paste and the temperature resistance of the components. Excessively high temperature may cause component damage, while excessively low temperature cannot form good solder joints.

The temperature in the cooling zone should decrease slowly, and it is recommended to cool down at a rate of 1℃ to 2℃ per second, to prevent solder joint cracking or stress concentration caused by rapid cooling.

For lead-containing solder paste, its reflow soldering temperature curve is slightly different from that of lead-free solder paste, with the peak temperature generally between 180℃ and 220℃. However, it should be noted that with the increasingly strict environmental protection regulations, the application of lead-containing solder paste has gradually decreased.

In actual operation, dynamic adjustments also need to be made according to equipment performance, solder paste brands, and product structural characteristics. For example, multi-layer PCBs or high-density component layouts may require longer soaking time.

Regularly calibrating temperature measuring equipment to ensure accurate and reliable temperature curve data is also an important guarantee for ensuring soldering quality.

The setting of solder paste reflow soldering temperature must be combined with specific process requirements and actual production conditions, to avoid blindly applying standard parameters, so as to achieve efficient and stable soldering effects.

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