Jiajinyuan · Covering 6 Major Industries

Industry-Grade SMT Soldering Solutions

Meliputi aplikasi kimpalan SMT dalam bidang seperti elektronik automotif, tenaga baharu, LED dan elektronik pengguna

Permohonan

LED Lighting

The LED lighting industry includes products such as MiniLED, MicroLED, direct-lit backlighting, and high-power lighting. Micro-pixel arrays have tiny pads, high-power lamp boards face significant thermal dissipation pressure, and aluminum substrates are prone to cold solder joints and dead LEDs when heated.
LED Lighting

Application Features

  • Ultra-fine powder formula that suppresses bridging and short circuits
  • Excellent heat dissipation that slows lumen depreciation and reduces dead LEDs
  • Suited to high-heat-capacity substrates, reducing cold joints
  • Reduces chip thermal shock, compatible with multiple substrates

Industry Challenges

Mini/MicroLED micro-pads are highly prone to bridging and short circuits caused by insufficient solder.

High-power modules face severe thermal dissipation pressure; high void content accelerates luminous decay and dead LEDs.

Aluminum PCBs have high thermal capacity, which easily leads to poor wetting and cold solder joints.

Mass transfer mounting for display backlighting requires high yield and stability in mass production.

Core Advantages

Ultra-fine Particle Precision Printing

Compatible with Mini/MicroLED micro-pads, it resists slumping, suppresses bridging, and supports mass pixel mounting production.

Low Voiding, High Thermal Conductivity

Controllable void content, excellent thermal conductivity, quickly dissipates chip heat, delays LED luminous decay, and reduces the risk of dead LEDs.

Excellent Wetting on Aluminum PCBs

Formula optimized for the high thermal capacity of aluminum PCBs, it removes pad oxidation, ensures full solder coverage, and reduces cold and missed solder joints.

Wide Reflow Process Window

Compatible with direct-lit backlighting and high-power luminaires, it reduces thermal shock to LED chips and is compatible with various PCB surface finishes.

Low Residue, High Insulation

Low Flux residue with good insulation performance prevents leakage between micro-pixels and ensures stable display performance.

Stable Mass Production

Consistent printing performance with minimal batch-to-batch variation, suitable for large-scale manufacturing of backlight modules and lighting fixtures.

Product Compatibility Solutions

Solder Paste · SMT Reflow Soldering

For MiniLED, MicroLED, and direct-lit backlight board mounting; ultra-fine powder solder paste with low voiding, compatible with high-density pixel arrays and aluminum PCBs.

Solder Bar · Wave Soldering / Dip Soldering

For through-hole soldering of lighting driver boards and power boards; pure solder with uniform wetting, suitable for high-volume through-hole production of luminaires.

Solder Wire · Hand Soldering / Repair

For LED prototype debugging and rework of lighting boards; low spatter, suitable for repair work on backlight modules and high-power luminaires.

Application Coverage

MiniLED

Display Backplane / COB Module Board

MicroLED

Micro-pixel Array Board / Display Substrate

Direct-lit Backlighting

TV Backlight Board / Backlight Driver Board

High-power Lighting

Aluminum PCB Lighting Board / Outdoor Luminaire Board

Typical Process Scenarios

SMT Reflow Soldering

High-density mounting for Mini/MicroLED, precision printing on micro-pads, low-void high-thermal-conductivity soldering

Wave Soldering / Selective Wave Soldering

Through-hole soldering of LED driver power boards, full solder penetration, reducing cold solder defects

Hand Soldering / Rework

Debugging and touch-up soldering for backlight modules and lighting boards, low residue and easy to operate

Quality Assurance

JIAJINYUAN LED lighting-specific solder paste, solder bars, and solder wires comply with IPC?J?STD?006C standards and meet RoHS environmental requirements. Ultra-fine particle options are available, with low voiding and high thermal conductivity, suitable for high-volume production and assembly of MiniLED, MicroLED, direct-lit backlighting, and high-power lighting fixtures.

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