SMT Solder Paste Manufacturers.
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The melting point of lead-free solder wire is usually between 217°C and 227°C. During actual soldering, the soldering iron temperature should be set between 320°C and 360°C to compensate for heat loss and ensure wettability. Different wire diameters, flux contents, and PCB heat capacities significantly affect the optimal temperature setting. In production lines, real-time fine adjustments are often made through spike tests and solder joint gloss inspection.
Published: 2011-05-07FPC soldering has extremely stringent requirements for halogen residue, wettability, and residue insulation of solder paste. Jiajinyuan halogen-free solder paste strictly controls bromine and chlorine content below 900ppm, leaving no corrosive ion residue after reflow, while maintaining excellent slump resistance and 0.3mm fine-pitch printing stability. It has been successfully applied to high-end product lines exported to the EU, Japan, and South Korea, such as automotive camera modules and foldable screen hinge FPCs.
Published: 2011-04-25Domestic solder covers wire diameters from 0.3mm to 3.0mm, all temperature ranges (183℃~227℃) for both leaded and lead-free variants, and three flux systems: rosin, no-clean, and water-washable. It is compatible with multiple scenarios including high-speed SMT printing, wave soldering, dip soldering, and manual touch-up soldering. The Jiajinyuan series has a measured wetting angle ≤35°, bridging rate below 0.08%, and residual ion content <0.5μg/cm2. No adjustment to stencil apertures or reflow temperature profile is required when switching materials on the production line.
Published: 2011-03-06When performing rework soldering on FPC flexible boards, traditional solder paste requires a peak temperature above 235°C, which easily causes substrate blistering, copper foil peeling, or cover film cracking. In contrast, low-temperature solder paste reduces the reflow peak to 180°C ± 5°C, significantly lowering thermal stress while ensuring wetting, spreading, and solder joint strength. It is a key solder paste selection strategy that balances reliability and yield in precision rework of flexible printed circuits.
Published: 2011-02-15
Flux paste residue must be thoroughly removed with a matching solder cleaning agent; otherwise, it will lead to false ICT test results, corrosion of gold wire solder joints, or reduced adhesion of conformal coating. In actual production lines, isopropyl alcohol-based cleaning agents deliver consistent results for rosin-based flux paste but evaporate quickly; water-based cleaning agents are suitable for no-clean flux paste but require extended rinsing time; hydrocarbon-based cleaning agents have strong solvency for high-solid-content flux paste but carry the risk of swelling equipment seals.
Published: 2011-02-03Consumer electronics solders must balance low melting point, high wettability, and low corrosivity of residues. Especially in high-density PCBA soldering for mobile phone earphones and similar devices, Jia Jinyuan SN96.5AG3.0CU0.5 solder has been experimentally measured to have a wetting angle of <25° on 0.3mm pitch BGA and 0201 components, with the post-reflow ICT test defect rate stably controlled within 80ppm.
Published: 2011-01-18Silver-plated board soldering is a critical step in the SMT process where abnormalities such as pad blackening, poor wetting, and excessively thin IMC layers are prone to occur. Based on actual production line cases from Jia Jinyuan, this article focuses on the dependence of silver-plated board soldering on the quality of PCB silver surface treatment, and provides a detailed explanation of practical key points such as silver layer thickness control, OSP residue impact, reflow profile adaptation, and stencil aperture compensation.
Published: 2011-01-04High-activity solder paste is specifically designed for sensor soldering applications, delivering excellent wetting performance on heavily oxidized PCB pads. It effectively resolves cold solder joints and tombstoning defects caused by pad oxidation after high-temperature storage, multiple reflow cycles, or long-term exposure with conventional solder pastes. It is particularly well-suited for the fine pads and low thermal mass requirements of precision sensors such as MEMS, pressure, temperature and humidity sensors.
Published: 2010-11-12During the soldering process of immersion silver boards, excessively high flux activity will accelerate the oxidative corrosion of the silver layer, leading to blackened solder joints, poor wetting, and subsequent false judgments in ICT testing. By controlling the acid value of the flux, optimizing the reflow peak temperature and nitrogen purity, and combining with the precise selection of Jiajinyuan JY-806A medium-activity rosin-based flux, silver surface discoloration can be effectively suppressed, and the first-pass soldering yield can be improved.
Published: 2010-10-2101005 micro component SMT soldering imposes stringent requirements on solder paste particle size, rheological properties and reflow performance. Jiajinyuan J-01005 dedicated ultra-fine powder solder paste adopts Type 7 (D50=3.5μm) metal powder and a low-volatility flux system. Under conditions of stencil aperture ≤0.12mm, squeegee pressure 0.35MPa, and printing speed 25mm/s, it can achieve a solder paste transfer rate of over 98.7%, significantly reducing bridging, insufficient solder and tombstoning defects.
Published: 2010-09-28Our technical team is always ready to provide professional solder material selection advice and SMT process solutions.