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Various Soldering Defects of Solder Paste and Supporting Domestic Solder Paste Solutions

Various Soldering Defects of Solder Paste and Supporting Domestic Solder Paste Solutions

Insufficient solder climb at the edge of QFN device pads is often accompanied by solder balls and bridging, with the root cause being a mismatch between Solder Paste activity and the reflow profile. The 8MQP/5RQ series uses 0307T4 alloy powder paired with a high-activity rosin system, achieving nearly 100% solder climb coverage at a peak temperature of 245°C while reducing the solder ball occurrence rate to below 0.02%. This performance has been verified through three consecutive mass production batches on a certain Huawei Bluetooth earphone mainboard using our JiajinYuan LFP-JJY5RQ-0307 model.

Excessive post-reflow solder joint void rates are commonly seen in automotive LED headlight modules. Traditional 305-series solder pastes tend to form voids larger than 15% on thick copper layers of heat dissipation substrates. After switching to 8M9P/5RR halogen-free solder paste, the void rate is stably controlled within 3.2%. This is due to the synergistic effect of ROL0-level halogen content and optimized Flux volatilization gradient, which creates a gentler gas escape path. This solution has replaced imported brands in a certain BYD headlight PCBA for two years without rework.

Post-solder residue whitening or tackiness directly affects AOI recognition rate and conformal coating adhesion. The 8MNTTP/5RNTT series compresses halogen to 100~200ppm and introduces trace Bi/Ni composite alloy powder, significantly reducing ionic residue while maintaining T4-grade powder dispersion. After ICT testing on a certain tablet computer mainboard, the residue conductivity is only 0.8μS/cm, a 67% decrease compared to conventional 5RTS models, and the transparent residue does not affect X-ray inspection accuracy.

Welding failures between stainless steel and aluminum substrates frequently occur on radiator assembly lines. Ordinary solder pastes have a wetting angle greater than 65°, leading to cold solder joints. The 8MW5/5RW5 water-washable solder paste incorporates special interfacial activation components, paired with the SC07+0307 dual alloy powder system, to complete the construction of the intermetallic compound (IMC) layer in the 195°C soaking zone. Post-solder cleaning is achieved simply by rinsing with water. After a certain fingerprint lock manufacturer switched to this Domestic Solder Paste, the first-year pass-through rate increased from 89.3% to 99.1%.

Low-temperature sensitive devices such as crystal oscillators and COB-packaged LEDs often suffer thermal stress cracking due to overly wide solder paste melting ranges. The 8MTHL/2RTHL medium-temperature series uses Sn64Bi35Ag1 alloy and T3-grade powder, with a melting point locked in the 151~172°C range. Paired with a 195°C peak reflow setting, the thermal shock time is shortened to within 4.2 seconds. A certain LED transparent screen customer reported that the crystal oscillator failure rate dropped from 17 units per 10,000 pieces to 0.3 units.

In laser welding scenarios, traditional solder pastes are prone to spattering and raised solder joints. The 5RLJ series is specifically designed for jet valves, with its 00507BN/T6 powder particle size distribution CV value ≤8.5%. At 12W laser power, it achieves no solder balls, no spattering, and solder joint height fluctuation of ±3.5μm. After a certain pneumatic valve manufacturer replaced their original imported material with LFP-JJY5RLJ-305, the dispensing cycle was shortened by 0.8 seconds per point, saving over 420,000 yuan annually in consumable costs.

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