Giải pháp hàn SMT

Cung cấp giải pháp toàn diện cho các vấn đề về quy trình hàn SMT. Cung cấp miễn phí các vật liệu hàn như kem hàn, dây hàn và que hàn. Chia sẻ kiến ​​thức về quy trình hàn SMT. Theo dõi chúng tôi tại JiaJinYuan để tìm hiểu thêm thông tin liên quan.

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Clear Printing and Forming Contours, Recommendations for Domestic Solder Paste Brands

Clear Printing and Forming Contours, Recommendations for Domestic Solder Paste Brands

During the debugging of 0.4mm pitch QFN printing, it was found that ordinary Domestic Solder Paste has many edge burrs and obvious collapse after stencil release, while our JJY LFP-JJY5RQ-0307T4 can stably present sharp rectangular contours under the same squeegee pressure and speed, which is directly related to the precisely controlled thixotropic index in its rosin-based carrier and the particle size distribution of T4 grade 0307 alloy powder. Meanwhile, this high-shape-retain Solder Paste has a wetting and spreading rate on nickel-palladium-gold pads 12% faster than the conventional 305 series at a reflow peak temperature of 245℃, and the measured QFN sidewall solder climbing height reaches more than 98% of the pad height.

For high-density wiring scenarios such as communication modules and folding screen hinge PCBs, switch to the LFP-JJY5RNTT-305 model, which adopts a 00507BN+00507B2N dual alloy powder compounding scheme. Supported by T5 grade ultra-fine powder, it achieves 12 consecutive hours of non-clogging printing on a 75μm aperture stencil. Under a microscope, the solder joint residue thickness is uniform and the light transmittance is excellent. Ion chromatography detects that the Cl? content is lower than 0.5μg/cm2, meeting the stringent ion contamination requirements of automotive radar PCBs. This Domestic Solder paste stably controls the post-reflow void rate within 8.2%, significantly better than the 11.6% average of imported SMT Solder Pastes of the same grade.

Soldering of aluminum substrates for automotive electronic radiators often suffers early failure due to Flux residue corrosion. In such cases, the LFP-JJY5RR-0307 zero-halogen high-temperature solder paste demonstrates irreplaceability. Its ROL0 grade corresponds to 0ppm halogen content. Combined with the sufficient metallurgical reaction of SC07 alloy powder in the 250℃ holding zone, a continuous intermetallic compound layer is formed at the aluminum nickel-plated interface. X-ray fluoroscopy shows that the solder joint void rate is only 3.7%, while under the same process conditions, the void rate of the 8MA series containing 900ppm halogen rises to 15.4%, indicating that halogen residue severely inhibits the spreading kinetic energy of molten solder on the aluminum surface.

When the production line encounters blackening of the silver-plated layer on LED brackets, replace the traditional high-temperature solution with LFP-JJY2R-64351 medium-temperature solder paste. The Sn64Bi35Ag1 alloy's 151℃ initial melting characteristic reduces the reflow peak temperature to 205℃, which not only avoids high-temperature sulfidation discoloration of the silver layer but also suppresses solder bead splashing by leveraging Bi elements to increase the surface tension of the molten state. The measured solder paste volume retention rate after printing release is 92.3%, an increase of 6.8 percentage points compared to the high-temperature series from the same manufacturer. This selection approach targeting specific failure modes is more aligned with the actual needs of SMT engineers than blindly pursuing parameter indicators.

If LFP-JJY5RW1-0307 high-temperature solder paste is selected in the water-washing process, the cleaning machine spray pressure must be synchronously adjusted to 0.28MPa and the rinsing time extended to 90 seconds. Otherwise, rosin-based residue will form a translucent film at the bottom of the BGA, leading X-ray inspection to misjudge it as a cold solder joint. After switching to the LFP-JJY5RW5-0307 aluminum-soldering dedicated model, the surface resistance of the aluminum substrate solder joint remains stably below 2.1kΩ under the same cleaning parameters, proving that its organic acid activation system has stronger directional etching ability for metal oxide films, which is a process boundary that ordinary high-shape-retain solder pastes cannot cover.

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