Giải pháp hàn SMT

Cung cấp giải pháp toàn diện cho các vấn đề về quy trình hàn SMT. Cung cấp miễn phí các vật liệu hàn như kem hàn, dây hàn và que hàn. Chia sẻ kiến ​​thức về quy trình hàn SMT. Theo dõi chúng tôi tại JiaJinYuan để tìm hiểu thêm thông tin liên quan.

Dịch vụ
Tài liệu kỹ thuật

Mass Production in Large SMT Factories: How to Choose Reliable Domestic Solder Paste Brands

Mass Production in Large SMT Factories: How to Choose Reliable Domestic Solder Paste Brands

Large-scale SMT factories have far higher requirements for Solder Paste stability than small and medium-sized production lines. They do not focus on single-pass printing yield, but on solder paste slump control, stencil life maintenance, and post-reflow void rate fluctuation under continuous 72-hour uninterrupted operation. For example, the 8MQP/5RQ series achieves a solder wetting rate of 98.7% in mass production of QFN0.4mm pitch, relying on the synergy between 0307T4 alloy powder and the ROL1 rosin system. For the 8M9P/5RR, which also uses 0307T4 but has halogen content reduced to 0ppm, the reflow oven temperature bandwidth must be tightened to ±1.2℃ simultaneously to avoid Flux carbonization residue. Communication module manufacturers found that when switching to 8MNTTP/5RNTT, faint solder beads only appeared 3 hours after placement. The root cause is local wetting delay triggered by the Bi/Ni dual elements in 00507B2N alloy powder under T5-grade fine powder conditions. This phenomenon almost never occurs when LED lighting factories use the 8MA series, because its SC07 alloy powder has a denser oxide film and the ROL1 halogen tolerance is more lenient.

Automotive lighting factories choose 8M9P/5RR not only because it is halogen-free, but also because the 305 alloy maintains a stable void rate of ≤3.2% at a peak reflow temperature of 245℃. If 8MTSP/5RTS is mistakenly used, although the residue remains transparent, the void rate jumps to 6.8%. This shows that ROL0-grade low-halogen solder paste is extremely sensitive to the slope of the reflow profile; if the preheat ramp-up rate exceeds 1.8℃/s, solvent boiling will occur. Users of laser jet valves report that 5RLJ produces no solder beads at a 0.15mm dot diameter, provided it is matched with T6-grade 00507BN alloy powder and <500ppm> production line verified that when soldering aluminum components with 8MW5/5RW5, the Sn42Bi58 alloy has a wetting angle of <28> on nickel-plated aluminum fins under 175℃ reflow.

Related Articles

Back to List

Recommended Products

LFP-5RNTT-305 Halogen-Free Lead-Free High-Temperature Solder Paste

LFP-5RNTT-305 Halogen-Free Lead-Free High-Temperature Solder Paste

LFP-JJY5RNTT-305 halogen-free lead-free high-temperature solder paste uses standard Sn96.5Ag3.0Cu0.5

LFP-5RTS-305 Halogen-Free Lead-Free High-Temperature Solder Paste

LFP-5RTS-305 Halogen-Free Lead-Free High-Temperature Solder Paste

LFP-JJY5RTS-305T3 QFN-specific halogen-free, lead-free high-temperature solder paste, made from low-

LFP-5RR-305 Zero-Halogen REACH Lead-Free High-Temperature Solder Paste

LFP-5RR-305 Zero-Halogen REACH Lead-Free High-Temperature Solder Paste

LFP-JJY5RR-305 automotive-lamp-specific halogen-free lead-free high-temperature solder paste, made f